TOZENFLEX

TOZENFLEX

Single-Sphere Rubber Joint with Floating Flanges

  TOZENFLEX



High Performance Single-Sphere Flexible
Rubber Joint
 

  

• Unique spherical shape

• Outstanding pressure-resistance performance

• Unified face-to-face dimension



Application

Vibration absorption of pumps and equipment, absorption of piping eccentricity, expansion and compression


Installation

Pumps, chillers, receiving tanks, high-set water tanks, etc.


Specifications

Nominal diameter: 20A - 400A
Maximum working pressure: 20A~400A 1.6MPa{16.3kgf/㎠}
Operating temperature: -10°C - 70°C
Expansion and compression eccentricity: 10 - 25mm

 

Feature

Achievements
Having been used in more than 20 countries for over 30 years, TOZEN brand products proudly demonstrate their popularity.
Reliability
Unparalleled durability is guaranteed by the distinctive and strict design standards of TOZEN.
Quality
Manufactured in TOZEN’s own factory under thorough control with ISO9001 quality management system.

 

  

    Applications

● This product is mainly applicable for air conditioner, water supply and drainage, and sanitation facilities around piping systems  in commercial and industrial buildings and plants.
● Applicable fluids are exclusively water including cold water, warm water, cooled water, and seawater, etc.
● This product cannot be used for pool water, oil, or boiled water.

 

 

  
Operating Conditions and Performance

Single-Sphere Rubber Joint with Floating Flanges TOZENFLEX : High Performance Single-Sphere Flexible Rubber Joint




















● Bursting Pressure:
    20~300mm:5.3MPa or above at normal temp.
    350&400mm:4.0MPa or above at normal temp.

 

 

   Structure

 

Single-Sphere Rubber Joint with Floating Flanges TOZENFLEX : High Performance Single-Sphere Flexible Rubber Joint

 

No.

 Parts   Material
1  Flange Mild Steel / Ductile Iron
2  Reinforcing Ring Carbon Steel
3  Inner Rubber

Synthetic Rubber

4  Outer Rubber

Synthetic Rubber

5  Reinforcing Cord Synthetic Fiber
6  Filler Special High-polymer Rubber
     

● Flanges with mild steel and ductile iron in JIS10K, ANSI150, PN16 are standard.For other flanges, please consult us.
● Flange material can be changed to SUS304 and SUS316.
● ANSI flange type for 20&32mm is not produced.
● The flange material for ANSI150 25mm and PN16 20&25mm is mild steel only.
● The flange material for 350&400mm is mild steel only.
● Like the drawing on left, the inner rubber for 20&25mm is flat type.
● For 32 ~ 300mm, the inner rubber flat type is also possible.

 

  

   Dimensions and Allowable Movements
Nominal Dia. Dimension [mm] Mass
[Kg]
Allowable Movement [mm] Installation Tolerances [mm]
mm  inch  L φd T.M A.E A.C. A.M. T.M A.E A.C. A.M.
 20  3/4   140   25   1.1  10  5   10  15°  4  3 6 7.5°
25 1 140 25 1.6 10 5 10 15° 4 3 6 7.5°
32  1 1/4  150 40 2.0 20 10 20 15° 8 3 6 7.5°
40  1 1/2  150 40 2.1 20 10 20 15° 8 3 6 7.5°
50  2  150 50 2.7 20 10 20 15° 8 3 6 7.5°
65 2 1/2 150 65 3.7 20 10 20 15° 8 3 6 7.5°
80  3  150 75 3.8 20 10 20 15° 8 3 6 7.5°
100 4 150 100 4.6 20 15 20 15° 8 3 6 7.5°
125 5 150 125 6.6 20 15 20 15° 8 3 6 7.5°
150 6 150 150 9.1 20 8 15 15° 8 3 6 7.5°
200 8 150 200 12 20 8 15 15° 10 3 6 7.5°
250 10 200 250 20 25 15 20 15° 10 3 6 7.5°
300 12 200 300 22 25 15 20 15° 10 3 6 7.5°
350 14 200 350 30 25 15 20 15° 10 3 6 7.5°
400 16 200 400 42 25 15 20 15° 10 3 6 7.5°
                         

 

 

・A.C.: Axial Compression, A.E.: Axial Elongation, A.M.: Angular Movement, T.M.: Transverse Movement.

Single-Sphere Rubber Joint with Floating Flanges TOZENFLEX : High Performance Single-Sphere Flexible Rubber Joint

・Mass indicates only the case with JIS 10K (Ductile Iron) flanges. However,mass for 350&400mm is with JIS 10K(Mild Steel)flange.
・Tolerances for installation are included in the allowable movements (Allowable movements = Tolerances for installation + Operating movements).
・Please note that the information in the above table is for single movement only.
In case of complex movements, please do adjustment by using the following formula.
 C.A.E. (C.A.C.) = A.A.E.(A.A.C.) × {1-(T.M./A.T.M+A.M./A.A.M)}
 C.A.E. (C.A.C.): Correct Elongation Movement (Correct Compression Movement)
 A.A.E. (A.A.C.): Allowable Elongation Movement (Allowable Compression Movement)
 A.T.M.: Allowable Transverse Movement
 A.A.M.: Allowable Angular Movement
Example: In case of 100mm joint, if 10mm transverse movement is needed, 
then the correct elongation should be: C.A.E = 15 × {1- (10/20+0/15)} = 7.5mm
・There is reaction force from rubber joints due to the load of the internal pressure, so during the installation, please use the metal fittings to fix the pipe tightly to ensure the joints work efficiently. In case the pipe cannot be fixed tightly, please use the control unit for the joints.

 

 




























































Precaution for fixing of pump suction side

●When water is pumped up from a water tank which is placed on a level lower than the pump, and for pipelines in 
which  there  is  always  negative  pressure  developed,  trouble  can  occur.  For  the  above  situation,  it  is 
recommended to use Tough-Boy or LS connectors (for suction).

 

 

 

 Single-Sphere Rubber Joint with Floating Flanges TOZENFLEX : High Performance Single-Sphere Flexible Rubber Joint

 

 
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